Navigate Your Manufacturing
With Digitalization

Today manufacturers face challenges to deliver complex, personalized and connected products rapidly. PLM, MOM and SLM technologies are gearing up and getting integrated to build maturity in driving Industry 4.0. From R&D and manufacturing, through distribution and after-sales support, holistic product data is changing how products are built, sold and cared for.

Industry 4.0 signifies the promise of a new Industrial Revolution. It marries advanced production and operations techniques with smart digital technologies to create a digital enterprise. These enterprises are not only interconnected and autonomous but could communicate, analyse, and use data to drive further intelligent action back in the physical world.

Industry 4.0 has raised the discussion about the digitalization of industry to a new level. Both product and Plant Lifecycle Management (PLM) are essential when the consistent digitalization of value creation becomes a prerequisite for further development. Also, the gradual integration of the operational technology (OT) of the plant and the Information technology (IT) is redefining monolithic MOM/MES systems into a new paradigm of IIoT apps. Technology enablers such as digital twin, IIoT, cloud computing, edge computing, AR/VR, analytics provide huge promise to business transformation in the Manufacturing sector.

With ever-shorter product life cycles and a rapidly growing number of product variants, manufacturing companies are facing growing challenges. They need to reduce time to market, shorten lead times, and manufacture products in smaller lot sizes. While these demands are nothing new, digitization has upped the pace. We as one of the leading industrial IoT companies in India work with you to build customized solutions to maximize your chances of success and bring a tailor-made, interdisciplinary professional team that suits your situation and company culture. Although the process has never been easier, our goal as one of the leading Industrial IoT companies is to help you face the future with confidence.

Pratiti’s Proven Digital Transformation Phases In Manufacturing

Digital transformation is the integration of digital technologies into all areas of a business at different level of operations such as Department level, Plant Level and Enterprise Level. Pratiti has devised a 4 phased approach towards a successful digital transformation journey with incremental value addition along each phase.

  • Visibility: Provides real time visibility for shop floor / manufacturing operations and status of various assets involved.

  • Efficiency: Signifies a level of performance that uses the least amount of inputs to achieve the maximum output. It reduces the waste of resources and materials, energy, and time while accomplishing the desired output.

  • Effectiveness: It is a measure of how well a manufacturing operation is utilized compared to its full potential. Systems providing asset performance management, equipment heath and condition monitoring enables smooth operations.

  • Transformation: Leverages technologies to create value and new services for various operations and stake holders. It innovates and acquire the capabilities to rapidly adapt changing circumstances

Trending Use Cases in Manufacturing

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Plant Benchmarking

Improve data collection and analysis across plants, equipment, lines and more. Get a clearer picture of performance and make more meaningful improvements.

SMAC (Social, Mobile, Analytics and Cloud)

Real-time Visibility

Deliver the right information to the right person—right when they need it. Improve productivity and safety, while reducing downtime and maintenance costs.

Agile methodologies

Increasing OEE

Digital manufacturing can discover previously unmeasured KPIs to find—and solve—hidden inefficiencies. Minimize avoidable CAPEX, prevent downtime, and accelerate changeover.

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Workforce Productivity

Adopt technology to empower your most valuable asset the frontline employees on your factory floor. Supercharge your workforce for massive efficiency gains.

Flexible-subscription

Digital Thread

Begin manufacturing in parallel with engineering and remain updated with access and visibility to the latest design changes. Accelerate production and reduce non-quality costs via a seamless digital thread.

Pratiti’s MFG Solutions

Pratiti’s Manufacturing Services

Product-LifeCycle-Management-Pratiti-technologies

Product Lifecycle Management (PLM)

Product Engineering

Engineering complex, personalized and connected products faster

Product Data Management

Engineering (Mechanical/Electrical/Software) Data & Simulation Management, Product Configuration and Supplier Collaboration.

Manufacturing Engineering

Digital twin of production factory, Process Management and Simulation.

Manufacturing_Operations_Management_Pratiti_Technologies

Manufacturing Operations Management (MOM)

Remote Monitoring

Realtime monitoring of Industrial Machinery , Operations & energy consumption.

Digital Twin

Digital Twin of factories enables improvement in OEE via dynamic scheduling and advanced process control.

Safety and Security

Enhanced work safety, compliance to standard operating procedures and predicting near misses.

Service-Lifecycle-Management-Pratiti-Technologies

Service Lifecycle Management (SLM)

Asset Management

Increased capacity utilization, asset & material tracking and lifecycle management.

Digital Twin

Performance digital twin of assets in operation giving actionable insights for performance optimization.

Predictive Maintenance

Data collected from industrial machinery is analysed and used for predicting future maintenance.

Leveraging Digital Transformation Driven Technologies With Agile Methodology To Build World-class Technology Products

SMAC

Data Science & Analytics

SMAC (Social, Mobile, Analytics and Cloud)

AR/VR

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Cloud Computing

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 Edge Computing

Internet of Things

IoT

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Digital Twin

Case Study

Realizing the vision of Industry 4.0 for Discrete Manufacturing.

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