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Empowering Industrial Customers: Pratiti's Tailored Digital Twin Solutions in India

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Digital twins, virtual replicas of physical assets or systems, are revolutionizing industries across the globe. In India, this technology holds immense potential to fuel efficiency, optimize resource utilization, and drive sustainable development. Before diving into the digital twin journey of Pratiti, one of the dedicated digital twin solution providers, let’s check the current digital twin scenario of India!

Significance in the Indian Context

  • Infrastructure Development: India is embarking on an ambitious infrastructure upgrade, and digital twins can optimize planning, construction, and maintenance for roads, bridges, and energy grids.
  • Manufacturing Boom: India’s manufacturing sector is poised for significant growth, and application of the digital twin in smart manufacturing can revolutionize production processes. By monitoring machines in real-time and predicting potential failures, businesses can reduce downtime, improve quality control, and enhance efficiency.

Current Market Size and Challenges

  • While the Indian digital twin market is in its nascent stage, it’s estimated to reach $16.8 billion by 2025, reflecting its rapid growth potential.
  • Challenges include a lack of awareness, a skilled workforce, and standardized data management practices. Additionally, high initial investment costs and security concerns remain hurdles for wider adoption.

Future Opportunities

  • The government’s focus on digital initiatives like Digital India and Smart Cities Mission creates a conducive environment for digital twin adoption.
  • The rise of affordable sensors, edge computing, and AI will lead to more accessible and scalable digital twin solutions.

Strategic Investments in Digital Twin Technologies

  • Focus on National Infrastructure: Invest in developing a national digital twin platform for crucial sectors like transportation, energy, and water.
  • Collaboration & Knowledge Sharing: Facilitate collaboration between government, industry, and academia to establish best practices..

Pratiti’s Tailored Digital Twin Solutions in India

Pratiti’s Tailored Digital Twin Solutions in India stand at the forefront of innovation, offering a distinct advantage to the renewable energy sector. Our pioneering approach integrates patented Digital Twin and IoT technologies to provide a comprehensive Performance Intelligence solution. 

At the core of our offering is a patented Digital Twin technology that redefines how solar assets are managed in India. Our solution goes beyond mere optimization – it streamlines Operations and Maintenance (O&M) practices, a critical aspect for sustainable energy production in India. In a country with varied climates and terrains, the ability to streamline O&M processes becomes paramount. Pratiti’s Digital Twin technology provides real-time insights, enabling predictive maintenance and minimizing downtime. It ensures that solar assets operate at peak efficiency regardless of external factors. Pratiti’s solution facilitates the comparison of solar assets against industry standards, allowing our industrial customers to gauge their performance and identify areas for improvement.

Start Your Digital Twin Journey With Us!

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Consult:

  • Vision & Roadmap: Define your strategic goals and map your digital twin journey with expert guidance.
  • Feasibility Study: Analyze your data landscape and infrastructure to assess digital twin viability.
  • Use Case Identification: Pinpoint areas where digital twins can deliver maximum impact for your business.
Wireframes

Build:

  • Platform Selection: Choose the right platform based on your specific needs and industry requirements.
  • Model Development: Create accurate and dynamic digital twins of your assets, processes, or systems.
  • Data Integration: Connect your sensors, systems, and historical data to fuel your digital twin.
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Operate:

  • Real-time Monitoring: Gain continuous insights into your operations through data visualization and dashboards.
  • Predictive Maintenance: Anticipate equipment failures and optimize maintenance schedules for proactive care.
  • Performance Optimization: Identify bottlenecks and implement real-time adjustments to maximize efficiency.
  • L2 and L3 Support: Benefit from robust L2 and L3 support to address complex operational challenges.
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Deploy:

  • Scalable Solutions: Ensure your digital twin evolves alongside your business, readily adapting to growth.
  • Integration with Existing Systems: Seamlessly connect your digital twin to your existing IT infrastructure.
  • Training & Support: Empower your team with the knowledge and skills to operate and leverage your digital twin effectively.

Start Your Digital Twin Journey With Us!

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Digital Twin Maturity Journey

Stage 1: Representation

  • Digital audit: 3D scans, sensor data analysis, system architecture mapping.
  • Asset modelling: Building a dynamic 3D model with physics simulation.
  • Data integration: Connecting sensors, APIs, and historical data streams.

Stage 2: Replication

  • Real-time data ingestion: Streamlining data flow with edge computing/cloud integration.
  • Operational twin creation: Simulating asset behaviour with AI/ML algorithms.
  • Performance monitoring: Visualization dashboards for key metrics and alerts.

Stage 3: Reality

  • Predictive analytics: Identifying potential issues and optimizing performance.
  • Digital twin validation: Comparing real-world data with simulations for accuracy.
  • Anomaly detection: Real-time alerts for deviations from expected behaviour.

Stage 4: Relational

  • Closed-loop control: Automating adjustments based on digital twin insights.
  • Collaboration platform: Sharing data and insights across stakeholders.
  • Continuous improvement: Feedback loops for refining models and algorithms.

Pratiti’s Approach to Digital Twins in India

Component, asset, system, and process digital twins represent the core building blocks of our hierarchical model for virtualizing complex systems.

Component Digital Twins

  • The foundation level, focusing on individual sensors, actuators, and basic equipment.
  • Utilizes edge computing for real-time data acquisition and pre-processing.
  • Employs technologies like Raspberry Pi and Arduino for data collection and basic control.

Asset Digital Twins

  • Aggregates data from multiple components to create a holistic view of individual machines or devices.
  • Leverages 3D digital twin modelling platforms like Unity or Unreal Engine for accurate virtual representations.
  • Utilizes physics simulation engines to replicate asset behaviour under various conditions.

Process Digital Twins

  • Connects and coordinates multiple asset twins to simulate entire processes like production lines or energy grids.
  • Employs digital thread technology to track materials and information flow throughout the process.
  • Leverages workflow management tools and SCADA systems for real-time monitoring and control.

System Digital Twins

  • The pinnacle, unifying all process twins within a larger ecosystem like a factory or smart city.
  • Implements cloud platforms like Azure or AWS for data aggregation, analysis, and visualization.
  • Employs AI/ML algorithms for predictive maintenance, anomaly detection, and optimization across the entire system.

Case Studies

Case Studies

Digital Twin with AI in India

Pratiti’s digital twin solutions in India seamlessly integrate AI and data analytics to unlock their true potential. This powerful fusion forms the bedrock of our approach, empowering decision-making and optimizing operations across industries.

Learning Models:

We leverage cutting-edge AI algorithms like Reinforcement Learning and Deep Learning to create predictive models based on real-time data. These models analyze historical trends, identify patterns, and forecast future states of assets, processes, and even entire systems. Imagine sensors on a wind turbine feeding data into a learning model, enabling proactive maintenance before fatigue cracks appear.

Pattern Recognition:

Advanced anomaly detection algorithms scan data streams for deviations from normal behaviour. This allows our digital twins to flag potential issues even before they manifest – like a factory machine exhibiting subtle vibrations hinting at impending failure. By catching anomalies early, we save time, resources, and costly downtime.

Digital Twin with AI

Pratiti’s digital twin solutions in India seamlessly integrate AI and data analytics to unlock their true potential. This powerful fusion forms the bedrock of our approach, empowering decision-making and optimizing operations across industries.

Pattern Recognition:

Advanced anomaly detection algorithms scan data streams for deviations from normal behaviour. This allows our digital twins to flag potential issues even before they manifest – like a factory machine exhibiting subtle vibrations hinting at impending failure. By catching anomalies early, we save time, resources, and costly downtime.

Learning Models:

We leverage cutting-edge AI algorithms like Reinforcement Learning and Deep Learning to create predictive models based on real-time data. These models analyze historical trends, identify patterns, and forecast future states of assets, processes, and even entire systems. Imagine sensors on a wind turbine feeding data into a learning model, enabling proactive maintenance before fatigue cracks appear.

Digital Twin Platform is Beneficial in The Following Ways

Having demonstrated the efficacy of harnessing integrated digital twin software platforms and solutions, we have shown that these technologies can propel firms, enterprises, and industries towards accelerated growth and smarter operations. To explore further and discover how digital twin technology of Pratiti, one of the trusted digital twin solution providers, can digitize your organization, reach out to us today.

Planning

In India, digital twin platforms aid urban planning by simulating infrastructure development. Cities like Pune leverage digital twins to model growth, optimizing resource allocation and improving spatial design for sustainable urban development, ensuring efficient use of limited resources.

Risk Management

Indian industries deploy digital twin platforms for risk assessment. In the energy sector, digital twins simulate potential failures, helping preemptively address vulnerabilities, thereby enhancing operational resilience and minimizing downtime.

Product Management

Indian manufacturing embraces digital twin platforms for product lifecycle management. In the context of the benefits of digital twin in manufacturing, companies like Tata Motors leverage digital twins to streamline design iterations, reduce time-to-market, and enhance product quality, contributing to a competitive edge in the global market.

Performance Improvements

Application of digital twin in healthcare includes patient care improvement. Institutions like Apollo Hospitals use digital twins to simulate medical procedures, enhancing surgical precision and treatment planning, resulting in improved patient outcomes and overall healthcare efficiency.

Resource Lifetime

For sustainable agriculture, digital twin platforms optimize resource utilization. Farmers in regions like Punjab employ digital twins to monitor soil health, crop growth, and water usage, extending the lifetime of critical agricultural resources and promoting eco-friendly practices.

Tracking System

Indian logistics benefit from digital twin-based tracking systems. Companies like Flipkart utilize digital twins to monitor supply chain movements, improving real-time visibility, reducing delays, and enhancing overall logistics efficiency in the competitive e-commerce landscape.

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QA & Testing Automation

We offer implementation of a wide set of testing and around-testing components – from test automation planning and tool selection to the construction and maintenance of a test automation environment, implementation of automated test data preparation, design and maintenance of all types of automated test scripts to accelerate releases while increasing regression testing coverage and finding more defects.

Cloud Operations

We identify cloud automation and process improvement opportunities as well as assess feasibility, releases, and performance analysis that are related to release, code quality, and deployment. We also monitor performance matrices, continuous improvement, SLAs, and accelerate continuous deployment, performance optimization, release, and change management with constant enhancement.

Product Sustenance / Digital Operations

We offer comprehensive product sustenance services that help product vendors in transforming their mature products, maintaining brand through carefully crafted end-of-life strategy and retaining long term customer base. We help companies reduce total cost of ownership (TCO) and boost revenues by right-sizing the team, right-shoring the resources, and right-shaping products.

Digital Twin Maturity Journey

In the dynamic US business landscape, the integration of digital twins has emerged as a transformative force. Businesses leverage digital twins for real-time monitoring, predictive analytics, and efficient decision-making. 

Let’s check some interesting data on digital twin adoption in the United States!

Overall Adoption

Moderate Adoption-estimates ranging from around 20% to 30% of organizations at least experimenting with digital twins.
Focus on Initial Exploration- Most organizations are still in the early stages of exploration and experimentation.

Driving Factors

Increasing Awareness
Technological Advancements

Pratiti’s Product Sustenance Engineering and Modernization Services

Industry Variations: Sectors like manufacturing, aerospace, and energy are leading. Sectors like healthcare and retail are catching on but at a slower pace.
Federal Lag: At the federal level, adoption lags behind, with estimates suggesting only around 13% of organizations actively scaling up in 2021.

Challenges

Cost and Complexity
Insufficient data management and security

Under these circumstances, Pratiti, one of the dedicated digital twin solution providers, has taken the oath to improve the current business landscape with its transformative digital twin services.

Why Pratiti?

Product Development DNA

25+ years of Co-founders team’s experience in software product engineering & digital transformation. Flexibility in engagement models suited to best meet your requirements.

Collaboration mindset for Innovations

Excellent track record of delivering software solutions in a timely manner often ahead of schedule by collaborating effectively and efficiently with our customers and partners.

Execution Framework

Robust framework with proven and well defined internal processes for Agile, DevOps, Product Definition to build next generation digital products.

Our Methodology and Approach

Pratiti’s Digital CoE

  • Solution Delivery
  • Demonstrable POC/MVP
  • Use Case Ideation

People Model

  • Extended Team Support model
  • Joint Investment model
  • Craftsmanship model

Process Approach

  • DevOps
  • ITIL
  • Agile

Engagement Model

  • Build-Operate-Transfer Approach
  • Offshore Delivery Center
  • Staff Augmentation

Other Services & Offerings

Innovations

  • New Product Ideas
  • Digital POCs and MVPS
  • Digital Experience and Design

New Product Development

  • Product Definition
  • Technology Architecture
  • MVP Delivery

Product Support

  • QA & Testing Automation
  • Cloud Operations
  • Product Sustenance

Frequently Asked Questions

Q1: What are Digital Twins, and how can they benefit industrial customers?

A1: Digital Twins are virtual models of physical assets, processes, or systems. For industrial customers, these solutions offer enhanced visibility, predictive maintenance, and improved operational efficiency. Pratiti’s tailored Digital Twins optimize asset performance, streamline operations, and provide actionable insights.

Q2: How does Pratiti tailor Digital Twin solutions for industrial applications?

A2: Pratiti tailors Digital Twins by understanding the unique needs of industrial customers. We conduct digital audits, analyse data and sensors, define architecture, and select the right technology stack to create customized solutions. This ensures that the Digital Twins align with specific business objectives. So, to resolve all the queries related to ‘how to implement digital twin’, contact Pratiti.

Q3: Can Pratiti's Digital Twin solutions integrate with existing enterprise systems?

A3: Yes, our Digital Twin solutions are designed to seamlessly integrate with existing enterprise systems. This integration enhances data flow and allows for a holistic view of operations, enabling industrial customers to make informed decisions based on real-time insights.

Q4: What is the Digital Twin Maturity Journey, and how does it benefit industrial clients?

A4: The Digital Twin Maturity Journey is a step-by-step process from digital audit to platform deployment. It ensures a gradual and effective implementation of Digital Twins. Industrial clients benefit from improved asset management, predictive analytics, and overall operational excellence at each stage.

Q5: How does Pratiti incorporate AI into its Digital Twin solutions for industrial use?

A5: Pratiti integrates AI and Data Analytics to identify meaningful patterns and insights from device data. This advanced technology enhances the capabilities of Digital Twins, allowing industrial customers to detect anomalies, predict issues, and optimize processes for better performance.

Q6: Can Pratiti's Digital Twin solutions support maintenance and sustenance for industrial assets?

A6: Absolutely. Our solutions go beyond development. We offer ongoing maintenance and sustenance support, including rule changes, logic modifications, onboarding new assets, and providing L2, L3 support to ensure the continuous and optimal functioning of Digital Twins for industrial customers.

Q7: How can industrial businesses initiate their Digital Twin journey with Pratiti?

A7: To start your Digital Twin journey with Pratiti, simply connect with our team. We offer consulting services, digital audits, and a blueprint of implementation. Whether you need a proof of concept or a full-scale deployment, we guide industrial businesses through the entire process for a successful digital transformation.

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